Regul R600 is a high-availability real-time programmable logic controller, designed for the use in process industries, where additional electromagnetic protection, vandal-proof housing, and/or extended temperature range are preferred.

Applications

  • High-availability process control systems for
    • Steam and gas turbines (control and emergency protection)
    • Oil pumping stations and gas compressors
    • Main and auxiliary systems at power stations
    • Water management systems
  • Fiscal applications (for example, LACT units)
  • Applications with unstable connection to upper level
  • Applications with large number of tags sent to upper level

Features

General

  • Real-time programmable logic controller
  • Modular configuration, allowing flexible extension and change of configuration
  • Supports up to 130,000 channels
  • Improved electromagnetic protection of the controller and enclosure of the modules, protective module form factor
  • In-module event archiving

Processing power

  • Minimum application cycle time – 1 ms (5 ms with redundancy)
  • Scan time – 1 ms
  • Switchover in 5 ms
  • Processing of complex algorithms with powerful CPU modules and built-in microprocessors in I/O modules

System configuration

  • Up to 12 modules in a rack, up to 255 racks, up to 10 km (via fiberoptic line) between racks
  • RJ-45, SFP, or mixed connection between racks
  • Star, ring, or mixed network topologies
  • CPU module can be placed into any rack

Programming and visualization

  • Programming in Epsilon LD software with IEC 61131-3 languages + CFC
  • Online application update
  • Remote configuration/maintenance and application updates
  • Special firmware with MySQL database server
  • CPU module with DVI output for connecting a display and using Target-visualization
  • Web visualization option in CPU modules

Redundancy

  • Hot swapping of all modules
  • Hot-standby CPU modules
  • Dual ring high-speed internal data bus
  • Automatic power distribution between power supply modules
  • Redundancy of CPU, CPU interconnection, I/O modules, power supply modules, SCADA connection
  • Hybrid counter/digital modules with support of 2oo3 voting at the level of modules

Communications

Supported interfaces

  • RS-232 (9-pin, full duplex, speed 300–115, 200 bps, opto-isolation 500/1500 V, overvoltage protection)
  • RS-422/RS-485 (9-pin, speed 300–115, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection) – up to 96 ports per controller
  • Ethernet 10/100/1000 RJ-45 (full duplex) – up to 4 ports per CPU
  • Ethernet 10/100/1000 fiberoptic (single-mode, multi-mode) – up to 2 ports per CPU

Built-in communication protocols*

  • IEC 61870-5-101 (master/slave)
  • IEC 61870-5-104 (master/slave)
  • Modbus RTU (master/slave, with expansion capabilities)
  • Modbus TCP (master/slave, with expansion capabilities)
  • OPC DA, OPC UA
  • EtherCAT

*Additional communication protocols, including non-standard ones, can be implemented according to your requirements.

Design

  • Eurocard-size I/O modules: 30x267x186 mm (WxHxD)
  • 19” rack mount
  • On-panel or in-cabinet mounting
  • Detachable terminal blocks
  • Passive cooling; no mechanical or rotating structural components

Specification

Minimum application cycle time

1 ms (5 ms in redundant configuration)

Scan time

1 ms

Switchover time from main to standby controller 5 ms
Timing accuracy 50 μs
Processor Intel Atom
RAM 1 Gb
SSD 4 Gb (optional up to 64 Gb)
Mean time between failures (MTBF) for a controller module >150,000 hours
Input power
  • 85…264 VAC
  • 18…36 VDC
  • 120…370 VDC
I/O module size (W x H x D) 30 х 267 х 186 mm
Operating temperature range -40…+60°С
Approvals CE, EAC, GOST-R, FCC-ready

Hardware Configuration

  • Up to 255 expansion racks
  • Up to 12 input/output modules in one rack (single-channel option)
  • Support of redundant internal network by I/O modules

Hardware Configuration

REGUL R600 Controller Modules

  1. CPU modules
  2. Power supply and bus extension modules
  3. Communication modules
  4. I/O modules
  5. Chassis

CPU modules

Part number Description Latest update of firmware

R600 CU 00 061
R600 CU 00 061(W)

Processor module

  • Redundancy support
  • Intel Atom, 1 GB RAM, 1×2 GB, 1×4 GB Flash, RS-232, RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, GPS/GLONASS

CU 00 061(W) – additionally includes web server with support of Web visualization

1.6.0.2

R600 CU 00 071
R600 CU 00 071(W)

Processor module

  • Redundancy support
  • Intel Atom, 1 GB RAM, 1×2 GB, 1×4 GB Flash, VGA, RS-232/RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, 2×USB host, GPS/GLONASS
CU 00 071(W) – additionally includes web server with support of Web visualization
1.6.0.2

Power supply and bus extension modules

Part number Description

R600 PP 14 011

Power supply module 24 V DC, 75 W

  • Redundancy support
  • Bus extension ports (IN, OUT), RJ-45

R600 PP 14 021

Power supply module 24 V DC, 75 W

  • Redundancy support
  • Bus extension ports (IN, OUT), SFP
R600 PP 14 031 Power supply module 220 V AC / DC, 75
  • Redundancy support
  • Bus extension ports (IN, OUT), RJ-45
R600 PP 14 041 Power supply module 220 V AC / DC, 75 W
  • Redundancy support
  • Bus extension ports (IN, OUT), SFP

Communication modules

Part number Description

R600 CP 04 011

Communication processor RS-485 (Modbus RTU, IEC-61870-5-101, user protocols), 4 ports

I/O modules

Part number Description Latest update of firmware

R600 AI 16 011

Analog input, AI module (current)
  • Current measuring range: 0…20 mA, 4…20 mA
  • Resolution: 14 bits (including overflow)
  • Operating error under normal conditions: ±0.1%
  • Common galvanic isolation
  • 16 channels
1.0.14.1
R600 AI 08 021 Analog input, AI module (current, HART)
  • Current measuring range: 0…20 mA, 4…20 mA
  • Resolution: 16 bits (including overflow)
  • Operating error under normal conditions: ± 0.1%
  • Built-in HART protocol
  • 1 ADC and 1 HART-modem for each channel
  • Channel galvanic isolation
  • 8 channels
1.0.14.4
R600 AI 08 031

Analog input, AI module (thermal resistances, thermocouples)

  • Thermal resistance measurement range: 1…450 Ohm
  • Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, Ni50, Ni100
  • Supported thermocouples: R, S, B, J, T, E, K, N, A-1, A-2, A-3, L
  • Resolution: 24 bits (including overflow)
  • Operating error under normal conditions: ±0.1%
  • Common galvanic isolation
  • 8 channels
1.0.15.0
R600 AI 08 041 Analog input, AI module (current, voltage; high-accuracy)
  • Current measuring range: 0…20 mA, 4…20 mA
  • Voltage measuring range: 0…+10 V, -10…+10 V
  • Resolution: 16 bits (including overflow)
  • Operating error under normal conditions: ±0.025%
  • Channel galvanic isolation
  • Individual ADC for each channel
  • 8 channels
1.0.14.4
R600 AO 08 011

Analog output, AO module (current)

  • Output range, current: 0…20 mA, 4…20 mA
  • Resolution: 16 bits
  • Operating error under normal conditions: ±0.1%
  • Channel galvanic isolation
  • 8 channels
1.0.14.5
R600 AO 08 021 Analog output, AO module (current, HART)
  • Output range, current: 0…20 mA, 4…20 mA
  • Operating error under normal conditions: ±0.1%
  • Built-in HART protocol
  • Channel galvanic isolation
  • 8 channels
1.0.14.4
R600 DI 32 011 Digital input, DI module
  • Input voltage: 24 VDC
  • 32 channels (4 groups by 8 channels)
  • Group galvanic isolation
1.0.14.0
R600 DO 32 011 Digital output, DO module
  • Output current: 24 VDC / 0.5 A
  • 32 channels (4 groups by 8 channels)
  • Group galvanic isolation
1.0.14.0
R600 DA 03 011 Counter/digital module
  • Channel supply voltage: 5, 12, 24 V
  • Frequency measurement range: 1 Hz … 500 kHz
  • Frequency generation range: 1 Hz … 10 kHz
  • Pulse measurement range: 1…264 (with overflow)
  • Operating error under normal conditions, frequency: less than ± 0.01%
  • Pulse-counting error: ±1 pulse
  • 6xDI channels, 24 V
  • 6xDO channels, 24 V / 0.5 A
  • Built-in software for electronic overspeed trip
  • Support of magnetic RPM sensor
  • Channel galvanic isolation of the counter 3 channels
1.0.15.1
R600 DA 03 021

Pulse-counting module

  • Channel supply voltage: 5, 12, 24 V
  • Frequency measurement range: 1 Hz–500 kHz
  • Frequency generation range: 1 Hz–10 kHz
  • Measurement range of pulse quantity: 1–264
  • Measurement error under normal conditions: less than ±0.01%
  • Pulse-counting accuracy: ±1 pulse
  • 6 channels of 24-V discrete input
  • 6 channels of 24-V, 0.5-A discrete output
  • Automatic safety device capability
  • Per-channel galvanic isolation of the 3 counting channels
1.0.15.1

Chassis

Part number Description

R600 CH 07 011

Chassis with 7 slots (1 PP and 5 expansion slots)

R600 CH 14 011 Chassis with 14 slots (1 PP and 12 expansion slots)

Smart I/O Modules

Each input/output module in the REGUL R600 series holds two independent ports for communicating with CPU modules over Regul bus. This allows information to be delivered from modules simultaneously to active and standby CPU and provide instant switchover.

The primary processing of a signal is performed in the module and includes:

  • Signal diagnostics for range overshooting and abrupt value changes
  • De-jittering function for digital signals
  • Programmable averaging time
  • Signal conversion values in engineering units
  • Monitoring for a short-circuit or open input circuit of analog signals
  • Monitoring for an open output circuit of analog signals
  • Configuration of output presets

Input/output modules provide for:

  • Support for the redundant bus communication
  • Maximum delay for generating an output signal when the input set point (input-output) is triggered: 5 ms
  • Galvanic isolation between the internal and external circuits up to 1000 V
  • Assignment of a timestamp with an accuracy of 1 ms
  • Transmission of diagnostic data and different statuses

Redundancy

Redundancy parameters:

  • Switchover time: less than 5 ms
  • Redundant data transmission protocol: UDP
  • Duplicated communication channels between processors
  • Automatic synchronization of the application program

Conditions to transfer control:

  • Based on the results of PLC bus diagnostics
  • Operator stopping the application
  • Occurs in the absence of communication with the master CPU

REGUL R600 Backup Schemes

100% Mirror Redundancy CPU and Power Redundancy

Combined redundancy

 

Система Orphus